Foam Bra Cup Moulding Machine
Category: Bra Cup Moulding Machine | Manufactured by Gagan Engineering Works, Khopoli, Maharashtra
The Foam Bra Cup Moulding Machine manufactured by Gagan Engineering Works in Khopoli, Maharashtra is a heavy-duty thermal compression press engineered for hot-press moulding of polyurethane (PU) foam, high-resilience (HR) foam, memory foam, and spacer fabric sheets into ergonomic, dimensionally stable bra cup shapes. The machine utilizes high-temperature dual upper and lower heated platens equipped with high-conductivity aluminium moulding bullet dies that distribute heat uniformly throughout the foam core. This uniform thermal profile ensures permanent molecular shape retention, consistent cup depth, and perfectly even wall thickness across the entire cup perimeter without cell collapse or foam hardening. Controlled by digital PID temperature controllers (ambient to 260°C) with programmable heating dwell timers and high-force pneumatic clamping cylinders, the machine delivers repeatable outputs up to 500 pieces per shift. Widely used across intimate apparel, sportswear, swimwear, and orthopedic padding manufacturing plants across India, Sri Lanka, Bangladesh, and overseas markets.
Technical Specifications — Foam Bra Cup Moulding Machine
| Specification | Value |
|---|---|
| Supported Foam Types | Polyurethane (PU) Foam, Memory Foam, High-Resilience (HR) Foam, Spacer Fabric |
| Production Capacity | 350 to 500 pieces / 8-hour shift |
| Heating Configuration | Independent Upper & Lower Heated Platens |
| Temperature Range | 50°C to 260°C Adjustable with ±1.5°C Microprocessor Precision |
| Heating Power | 4.5 kW to 6.5 kW Connected Electrical Load |
| Clamping Mechanism | High-Force Pneumatic Cylinder with Guided Tie-Rods |
| Operating Pressure | 6 to 8 bar Compressed Air Supply |
| Mould Metallurgy | High-Thermal Conductivity CNC Aluminium Alloy Bullet Moulds |
| Dwell Timer | Digital Electronic Timer (10 to 99 seconds with Auto Release) |
| Cup Sizing Flexibility | Interchangeable Mould Dies for Cups 28A through 44DD |
| Operator Safety | Synchronous Two-Hand Push Button Start & Safety Guard |
| Electrical Requirement | 3-Phase 415V AC, 50Hz (Customizable for Global Grids) |
| Machine Construction | Rigid Fabricated Heavy Steel Plate Structure (Low Vibration) |
| Application | Moulded PU foam bra cups, memory foam inserts, shoulder pads, sports padding |
| Origin & Port | Khopoli, Maharashtra (65 km from Nhava Sheva / JNPT Port) |
Request Price Quotation for Foam Bra Cup Moulding Machine
Get direct manufacturer pricing, delivery timeline, and custom specifications from Gagan Engineering Works:
- Phone: +91 83294 65245
- Email: gaganengineerings@gmail.com
- WhatsApp: Chat on WhatsApp
- Online RFQ: Submit Quotation Request
Warranty: 1 Year Comprehensive Manufacturer Warranty with Pan-India On-Site Commissioning
Export: Worldwide shipping from JNPT Mumbai Port. Custom voltage (220V/380V/415V/480V, 50Hz/60Hz)
Frequently Asked Questions — Foam Bra Cup Moulding Machine
Can this machine handle memory foam and high-density foam?
Yes, the dual-heated platens allow controlled heat penetration ideal for memory foam, dense PU foam, and breathable spacer fabrics.
How does the dual-heating system prevent foam yellowing or cell burning?
Precision digital PID temperature regulators maintain platen temperature within ±1.5°C, ensuring optimal thermal dwell without scorching the polymer matrix.
What is the production capacity per 8-hour shift?
A single operator produces 350 to 500 pieces per 8-hour shift depending on foam thickness and dwell time.
How long does it take to change moulds between different cup sizes?
Mould changeover takes under 15 minutes using standard quick-clamp fixtures, accommodating cup sizes 28A through 44DD.
What utilities are required for installation?
It requires standard 3-Phase 415V AC power supply and 6–8 bar compressed air connection.
What warranty and commissioning support are provided by Gagan Engineering?
We offer a 1-year comprehensive warranty, technical tooling drawings, and on-site operator commissioning across Pan-India.
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