Foam Bra Cup Moulding Machine

Category: Bra Cup Moulding Machine | Manufactured by Gagan Engineering Works, Khopoli, Maharashtra

Foam Bra Cup Moulding Machine manufactured by Gagan Engineering Works Khopoli Maharashtra India

The Foam Bra Cup Moulding Machine manufactured by Gagan Engineering Works in Khopoli, Maharashtra is a heavy-duty thermal compression press engineered for hot-press moulding of polyurethane (PU) foam, high-resilience (HR) foam, memory foam, and spacer fabric sheets into ergonomic, dimensionally stable bra cup shapes. The machine utilizes high-temperature dual upper and lower heated platens equipped with high-conductivity aluminium moulding bullet dies that distribute heat uniformly throughout the foam core. This uniform thermal profile ensures permanent molecular shape retention, consistent cup depth, and perfectly even wall thickness across the entire cup perimeter without cell collapse or foam hardening. Controlled by digital PID temperature controllers (ambient to 260°C) with programmable heating dwell timers and high-force pneumatic clamping cylinders, the machine delivers repeatable outputs up to 500 pieces per shift. Widely used across intimate apparel, sportswear, swimwear, and orthopedic padding manufacturing plants across India, Sri Lanka, Bangladesh, and overseas markets.

Technical Specifications — Foam Bra Cup Moulding Machine

Specification Value
Supported Foam TypesPolyurethane (PU) Foam, Memory Foam, High-Resilience (HR) Foam, Spacer Fabric
Production Capacity350 to 500 pieces / 8-hour shift
Heating ConfigurationIndependent Upper & Lower Heated Platens
Temperature Range50°C to 260°C Adjustable with ±1.5°C Microprocessor Precision
Heating Power4.5 kW to 6.5 kW Connected Electrical Load
Clamping MechanismHigh-Force Pneumatic Cylinder with Guided Tie-Rods
Operating Pressure6 to 8 bar Compressed Air Supply
Mould MetallurgyHigh-Thermal Conductivity CNC Aluminium Alloy Bullet Moulds
Dwell TimerDigital Electronic Timer (10 to 99 seconds with Auto Release)
Cup Sizing FlexibilityInterchangeable Mould Dies for Cups 28A through 44DD
Operator SafetySynchronous Two-Hand Push Button Start & Safety Guard
Electrical Requirement3-Phase 415V AC, 50Hz (Customizable for Global Grids)
Machine ConstructionRigid Fabricated Heavy Steel Plate Structure (Low Vibration)
ApplicationMoulded PU foam bra cups, memory foam inserts, shoulder pads, sports padding
Origin & PortKhopoli, Maharashtra (65 km from Nhava Sheva / JNPT Port)

Request Price Quotation for Foam Bra Cup Moulding Machine

Get direct manufacturer pricing, delivery timeline, and custom specifications from Gagan Engineering Works:

Warranty: 1 Year Comprehensive Manufacturer Warranty with Pan-India On-Site Commissioning

Export: Worldwide shipping from JNPT Mumbai Port. Custom voltage (220V/380V/415V/480V, 50Hz/60Hz)

Frequently Asked Questions — Foam Bra Cup Moulding Machine

Can this machine handle memory foam and high-density foam?

Yes, the dual-heated platens allow controlled heat penetration ideal for memory foam, dense PU foam, and breathable spacer fabrics.

How does the dual-heating system prevent foam yellowing or cell burning?

Precision digital PID temperature regulators maintain platen temperature within ±1.5°C, ensuring optimal thermal dwell without scorching the polymer matrix.

What is the production capacity per 8-hour shift?

A single operator produces 350 to 500 pieces per 8-hour shift depending on foam thickness and dwell time.

How long does it take to change moulds between different cup sizes?

Mould changeover takes under 15 minutes using standard quick-clamp fixtures, accommodating cup sizes 28A through 44DD.

What utilities are required for installation?

It requires standard 3-Phase 415V AC power supply and 6–8 bar compressed air connection.

What warranty and commissioning support are provided by Gagan Engineering?

We offer a 1-year comprehensive warranty, technical tooling drawings, and on-site operator commissioning across Pan-India.

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