Bra Cup Fabric Moulding Machine
Category: Bra Cup Moulding Machine | Manufactured by Gagan Engineering Works, Khopoli, Maharashtra
The Bra Cup Fabric Moulding Machine manufactured by Gagan Engineering Works in Khopoli, Maharashtra is an intimate apparel thermal press engineered specifically for shaping woven fabrics, microfibers, cotton-spandex, knitted laces, and laminated textiles into seamless, wrinkle-free bra cup covers and contour panels. Fabric moulding requires delicate thermal regulation and perimeter tension control to prevent fabric puckering, scorch discoloration, or grain distortion. This machine features interchangeable CNC-machined aluminium bullet and bowl dies paired with a perimeter pneumatic fabric clamping ring that holds the fabric under uniform radial tension throughout the thermal forming stroke. Powered by dual-zone digital PID heating controllers (ambient to 240°C) with optional non-stick Teflon-coated platens, it preserves delicate pastel, white, and sheer fabrics with zero thermal degradation. With cycle times of just 20 to 35 seconds per press, a single operator achieves outputs of 500 to 700 pieces per shift. Extensively deployed in lingerie factories across India and global export centers for producing seamless T-shirt bras, sports brassieres, activewear contour inserts, and swimwear covers.
Technical Specifications — Bra Cup Fabric Moulding Machine
| Specification | Value |
|---|---|
| Material Compatibility | Woven fabrics, microfibers, cotton-spandex, knitted lace, polyester |
| Mould Tooling | Interchangeable Aircraft-Grade CNC Aluminium Bullet & Bowl Dies |
| Tensioning System | Perimeter Pneumatic Fabric Clamp Ring for Wrinkle-Free Shaping |
| Pressing Cycle Time | 20 to 35 seconds per cycle (500–700 pcs / 8-hour shift) |
| Heating System | Top & Bottom Heating with Digital Dual-Zone PID Thermostats |
| Temperature Range | Ambient to 240°C (±1°C Sensitive Control for Synthetic Fabrics) |
| Platen Coating | High-Temperature Industrial Teflon Coating (Prevents Scorch Marks) |
| Clamping Pressure | Pneumatic Cylinder with Precision Pressure Regulator (5–7 kg/cm²) |
| Cycle Control | Programmable Digital Countdown Timer with Auto-Release |
| Operator Safety | Dual-Hand Safety Interlock + Emergency Stop Switch |
| Power Connection | Single-Phase 220V AC or 3-Phase 415V AC (3.5 kW Connected Load) |
| Cup Size Range | Accommodates standard cup sizes from 28A up to 44DD |
| Air Consumption | Approx. 0.3 m³/min at 6 bar |
| Application | Seamless T-shirt bras, sports bra covers, activewear inserts, swimwear |
| Origin & Port | Khopoli, Maharashtra (65 km from Nhava Sheva / JNPT Port) |
Request Price Quotation for Bra Cup Fabric Moulding Machine
Get direct manufacturer pricing, delivery timeline, and custom specifications from Gagan Engineering Works:
- Phone: +91 83294 65245
- Email: gaganengineerings@gmail.com
- WhatsApp: Chat on WhatsApp
- Online RFQ: Submit Quotation Request
Warranty: 1 Year Comprehensive Manufacturer Warranty with Pan-India On-Site Commissioning
Export: Worldwide shipping from JNPT Mumbai Port. Custom voltage (220V/380V/415V/480V, 50Hz/60Hz)
Frequently Asked Questions — Bra Cup Fabric Moulding Machine
How does this machine prevent wrinkling or puckering on thin, stretchy fabrics?
A synchronized perimeter pneumatic clamp ring holds the fabric uniformly around the die perimeter, applying radial tension as the bullet mould advances.
Does this machine prevent fabric burning or discoloration on light fabrics?
Yes, the precision digital temperature regulator and teflon-coated platen options prevent scorch marks on white and delicate pastel fabrics.
What is the production cycle time and throughput per shift?
Cycle times range from 20 to 35 seconds, allowing an operator to produce 500 to 700 finished fabric cup covers per 8-hour shift.
Can dies be swapped out for different cup shapes and bra sizes?
Yes, CNC aluminium bullet and bowl dies are quick-detach, enabling size changes between 28A and 44DD in under 10 minutes.
What power supply and compressor pressure are needed?
It operates on single-phase 220V or 3-phase 415V with 5–7 kg/cm² compressed air supply.
What warranty and after-sales service are included?
We provide a 1-year comprehensive warranty, spare heating elements, and on-site commissioning across all textile manufacturing hubs.
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