Double Head Electric Bra Cup Moulding Machine

Category: Bra Cup Moulding Machine | Manufactured by Gagan Engineering Works, Khopoli, Maharashtra

Double Head Electric Bra Cup Moulding Machine manufactured by Gagan Engineering Works Khopoli Maharashtra India

The Double Head Electric Bra Cup Moulding Machine manufactured by Gagan Engineering Works in Khopoli, Maharashtra is the industry benchmark twin-station thermal moulding press designed for high-volume intimate apparel, swimwear, and sports lingerie manufacturing. Featuring two independent pressing heads mounted on a heavy-duty stress-relieved steel frame, the machine allows a single operator to load and unload one station while the opposing station undergoes heated compression dwell—effectively doubling production throughput to 400–600 pairs per 8-hour shift without increasing factory floor footprint. Each pressing station is equipped with precision top-and-bottom heating platens controlled by dual-zone microprocessor PID digital temperature regulators (ambient to 250°C) with ±1.5°C thermal stability, ensuring uniform heat transfer through polyurethane (PU) foam, memory foam, spacer fabric, and laminated microfibers. A heavy-duty pneumatic cylinder delivers 6 to 8 bar clamping pressure with programmable digital dwell timers and dual-hand optical safety push-buttons to protect the operator. Interchangeable CNC-machined aluminium bullet dies allow quick changeover across cup sizes 28A to 44DD in under 15 minutes. Trusted by premier intimate wear manufacturers across India, Sri Lanka, Bangladesh, Vietnam, and international export markets.

Technical Specifications — Double Head Electric Bra Cup Moulding Machine

Specification Value
ConfigurationTwin-Station Double-Head Independent Thermal Press
Production Capacity400 to 600 pairs / 8-hour shift (Single Operator)
Cup Size Range28A to 44DD (Full range of interchangeable CNC moulds)
Heating SystemTop & Bottom Heating with Dual-Zone Digital PID Regulators
Temperature RangeAmbient to 250°C (±1.5°C Precision Stability)
Heating Power4.5 kW to 6.0 kW Connected Electrical Load
Clamping ForceHigh-Force Pneumatic Clamping Cylinder (6–8 bar)
Cycle Dwell TimerDigital Timer Programmable from 5 to 99 seconds
Platen MetallurgyHigh-Grade Hardened Tool Steel with Mirror Buffing
Mould MaterialHigh-Conductivity Aircraft-Grade CNC Aluminium Alloys
Safety MechanismDual-Hand Synchronous Start Buttons + Emergency Stop
Material CompatibilityPU Foam, Memory Foam, Laminated Spandex, Polyester Fiberfill
Electrical Standard3-Phase 415V AC, 50Hz (Customizable for 220V/380V/480V 60Hz)
Compressed Air Requirement6 to 8 kg/cm² Clean Compressed Air Supply
ApplicationSeamless bra cups, swimwear cups, sports bra inserts, bridal lingerie
Origin & PortKhopoli, Maharashtra (65 km from Nhava Sheva / JNPT Port)

Request Price Quotation for Double Head Electric Bra Cup Moulding Machine

Get direct manufacturer pricing, delivery timeline, and custom specifications from Gagan Engineering Works:

Warranty: 1 Year Comprehensive Manufacturer Warranty with Pan-India On-Site Commissioning

Export: Worldwide shipping from JNPT Mumbai Port. Custom voltage (220V/380V/415V/480V, 50Hz/60Hz)

Frequently Asked Questions — Double Head Electric Bra Cup Moulding Machine

What is the daily output capacity of this double head machine?

A single operator produces approximately 400 to 600 pairs of seamless bra cups per 8-hour shift depending on foam thickness and dwell time.

Can the moulding dies/cups be changed for different sizes?

Yes, our CNC moulds are fully interchangeable. You can swap cup sizes (from 28A to 44DD) in less than 15 minutes using standard quick-lock bolts.

How does the PID temperature controller prevent yellowing or burning on delicate foam?

Microprocessor-driven PID controllers maintain temperature within ±1.5°C of setpoint, preventing thermal overshoot that causes PU foam scorching or yellowing.

What power connection and compressed air are required at the factory?

It operates on standard 3-Phase 415V AC electricity (or 220V on request) with 6–8 bar clean, dry compressed air supply.

Does the machine support push-up pads and laminated fabric cups?

Yes, the high-force pneumatic clamping and deep platen clearance accommodate flat foam, graduated push-up pads, and pre-laminated fabric blanks.

What warranty and operator training does Gagan Engineering Works provide?

We provide a 1-year comprehensive manufacturer warranty, complete mould set documentation, and on-site operator training across India and export markets.

Related Machinery