Padded Bra Cup Moulding Machine
Category: Bra Cup Moulding Machine | Manufactured by Gagan Engineering Works, Khopoli, Maharashtra
The Padded Bra Cup Moulding Machine manufactured by Gagan Engineering Works in Khopoli, Maharashtra is a multi-layer composite thermal moulding press designed specifically for manufacturing premium push-up bra cups, graduated contour pads, and laminated multi-layer intimate wear. Unlike standard single-layer foam presses, this specialized machine synchronizes heat penetration and graduated compression across three distinct composite layers—outer decorative fabric, variable-thickness PU foam core, and inner soft cotton/polyester lining—in a single, unified pressing cycle. This single-shot thermal fusion eliminates intermediate adhesive spraying, guarantees zero layer delamination, and produces smooth, wrinkle-free push-up pads with seamless graduated thickness transitions from a thick lower cup base to an ultra-thin feather edge. Controlled by independent top-and-bottom digital PID thermostats (up to 260°C) with programmable dwell timers and dual-hand optical safety interlocks, the machine delivers outputs of 300 to 450 pairs per shift. Extensively utilized by premier intimate apparel brands and export garment factories across India, Sri Lanka, and international markets.
Technical Specifications — Padded Bra Cup Moulding Machine
| Specification | Value |
|---|---|
| Moulding Capability | Multi-Layer Composite Fusion (Fabric + PU Foam + Inner Lining) |
| Pad Style Support | Graduated Push-Up Pads, Demi Cups, Balconette, Contour T-Shirt Bras |
| Production Output | 300 to 450 pairs / 8-hour shift |
| Heating System | Independent Top & Bottom Heated Platens with Dual PID Controllers |
| Temperature Range | Ambient to 260°C (±1.5°C Microprocessor Accuracy) |
| Cycle Timer | Programmable Digital Countdown Timer (20 to 60 seconds dwell) |
| Clamping System | Heavy-Duty Guided Pneumatic Cylinder (6 to 8 bar) |
| Mould Metallurgy | Aircraft-Grade CNC Aluminium Graduated Push-Up Moulds |
| Layer Bonding | Thermal Compression Fusion (Eliminates Delamination & Adhesive Odours) |
| Operator Safety | Dual-Hand Start Buttons + Transparent Polycarbonate Safety Enclosure |
| Connected Electrical Load | 5.0 kW to 7.5 kW (3-Phase 415V AC, 50Hz) |
| Cup Size Range | Interchangeable Tooling for Push-Up Sizes 30A through 40D |
| Machine Frame | Heavy ISMB Steel Box Section Frame with Heavy Platen Guides |
| Application | Push-up bras, padded swimwear, bridal contour lingerie, shapewear |
| Origin & Port | Khopoli, Maharashtra (65 km from Nhava Sheva / JNPT Port) |
Request Price Quotation for Padded Bra Cup Moulding Machine
Get direct manufacturer pricing, delivery timeline, and custom specifications from Gagan Engineering Works:
- Phone: +91 83294 65245
- Email: gaganengineerings@gmail.com
- WhatsApp: Chat on WhatsApp
- Online RFQ: Submit Quotation Request
Warranty: 1 Year Comprehensive Manufacturer Warranty with Pan-India On-Site Commissioning
Export: Worldwide shipping from JNPT Mumbai Port. Custom voltage (220V/380V/415V/480V, 50Hz/60Hz)
Frequently Asked Questions — Padded Bra Cup Moulding Machine
Can this machine mould graduated push-up cups?
Yes, custom graduated CNC moulds can be installed to create push-up pads with varying bottom-to-top thickness.
How does it bond outer fabric, foam, and inner lining in a single cycle?
Controlled top and bottom heating platens activate thermoset adhesives or adhesive mesh uniformly, fusing all 3 layers under pneumatic pressure.
Does single-shot thermal moulding eliminate the need for toxic spray adhesives?
Yes, it supports thermal adhesive films and pre-laminated composite blanks, significantly reducing solvent fumes and airborne spray odours.
What cup shapes and push-up pad profiles can be produced?
It produces graduated contour pads, demi-cup push-ups, plunge pads, and balcony silhouettes across sizes 30A through 40D.
What are the power and air requirements for factory installation?
It requires 3-Phase 415V AC power (5.0 to 7.5 kW connected load) and 6–8 bar compressed air.
What warranty and technical after-sales support does Gagan Engineering offer?
We provide a 1-year comprehensive warranty, complete die engineering support, and rapid on-site commissioning across India.
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