Corrugated Sheets Making Machine
Category: Roll Forming & Sheet Metal | Manufactured by Gagan Engineering Works, Khopoli, Maharashtra
The Corrugated Sheets Making Machine manufactured by Gagan Engineering Works in Khopoli, Maharashtra is an industrial-grade continuous roll forming line designed for high-speed production of sinusoidal round-wave metal roofing and cladding panels. Engineered to process Galvanized Iron (GI), Pre-Painted Galvanized Iron (PPGI), Galvalume, and Aluminium coils from 0.15 mm to 0.80 mm thickness, the machine features 16 to 18 precision forming roller stations crafted from EN31/Cr12 forged tool steel with hard chrome electroplating (0.05 mm) to guarantee scratch-free finish on colour-coated stock. Driven by a 7.5 HP heavy-duty motor through precision chain/gearbox transmission and paired with a high-speed hydraulic post-cut shear (Cr12MoV vacuum heat-treated blade), the line achieves stable continuous line speeds of 15 to 20 meters per minute. A centralized Delta/Siemens PLC touchscreen console allows operators to program sheet batches, cutting lengths with ±1.0 mm precision, and real-time production metrics. Widely used for manufacturing industrial factory sheds, warehouse roofing, agricultural poultry sheds, disaster relief housing, and perimeter barricading across India and international export markets.
Technical Specifications — Corrugated Sheets Making Machine
| Specification | Value |
|---|---|
| Profile Type | Standard Sinusoidal Corrugated Round Wave (Pitch 76 mm, Depth 18 mm) |
| Raw Material | GI, GP, PPGI, Galvalume, Colour-Coated Steel, Aluminium |
| Sheet Thickness Capacity | 0.15 mm – 0.80 mm |
| Suitable Coil Width | 914 mm / 1000 mm / 1220 mm / 1250 mm |
| Effective Formed Width | 800 mm / 900 mm / 1050 mm (Customizable) |
| Roll Forming Stations | 16 to 18 Progressive Forming Stages |
| Roller Material | Hardened EN31 / Cr12 Forged Alloy Steel with Hard Chrome (0.05 mm) |
| Shaft Diameter | 70 mm / 75 mm Solid 40Cr Alloy Steel |
| Forming Speed | 15 – 20 meters per minute (VFD Regulated) |
| Main Drive Motor | 7.5 HP Geared Motor with Heavy-Duty Transmission |
| Hydraulic Station | 5.0 HP Power Pack with Yuken Valves & Continuous Cooling |
| Shearing Mechanism | Hydraulic Post-Cut Stop-to-Shear (Cr12MoV Blade, 60–62 HRC) |
| Control System | Delta / Siemens PLC Touchscreen with High-Accuracy Encoder |
| Cutting Length Tolerance | ± 1.0 mm per 10-meter sheet |
| Decoiler Compatibility | 5-Ton Manual / 10-Ton Motorized Hydraulic Decoiler |
| Application | Factory roofing, warehouse cladding, agricultural sheds, commercial buildings |
| Origin & Port | Khopoli, Maharashtra (65 km from Nhava Sheva / JNPT Mumbai Port) |
Request Price Quotation for Corrugated Sheets Making Machine
Get direct manufacturer pricing, delivery timeline, and custom specifications from Gagan Engineering Works:
- Phone: +91 83294 65245
- Email: gaganengineerings@gmail.com
- WhatsApp: Chat on WhatsApp
- Online RFQ: Submit Quotation Request
Warranty: 1 Year Comprehensive Manufacturer Warranty with Pan-India On-Site Commissioning
Export: Worldwide shipping from JNPT Mumbai Port. Custom voltage (220V/380V/415V/480V, 50Hz/60Hz)
Frequently Asked Questions — Corrugated Sheets Making Machine
What raw materials and sheet thicknesses can this corrugated sheet roll forming machine process?
Our machine is engineered to form Galvanized Iron (GI), Pre-Painted Galvanized Iron (PPGI), Galvalume (Alu-Zinc), and Aluminium coils with thickness ranging from 0.15 mm up to 0.80 mm. The heavy-duty 40Cr shafts ensure rigidity across the full thickness spectrum.
What is the daily production capacity and output speed of this machine?
Operating at continuous speeds of 15 to 20 meters per minute, a standard 8-hour shift easily yields 7,000 to 9,000 linear meters of corrugated roofing panels (approximately 15 to 20 metric tons depending on sheet gauge).
How does the machine prevent scratching on colour-coated and printed roofing coils?
All 16–18 forming rollers are CNC precision-contoured, heat-treated, and electroplated with 0.05 mm hard chrome mirror polish. This eliminates friction scuffing and ensures 100% scratch-free profile forming on pre-painted coils.
Can the machine automatically cut different custom sheet lengths on the fly?
Yes. The integrated Delta/Siemens PLC touchscreen console allows the operator to pre-program multiple batch quantities with variable lengths (e.g. 100 sheets at 3.0 m, 50 sheets at 4.5 m). An optical rotary encoder ensures ±1.0 mm precision cutting without manual marking.
What decoiler / uncoiler should be used with this corrugated roll forming line?
For entry-level or mobile workshops, a 5-ton passive manual uncoiler is standard. For continuous high-volume industrial lines, we integrate our 10-Ton Motorized Hydraulic Decoiler with motorized mandrel expansion and pneumatic tension braking.
What warranty and after-sales support does Gagan Engineering Works provide?
We provide a 1-year comprehensive manufacturer warranty covering mechanical drives, hydraulic power packs, and PLC electronics. Our factory technicians provide on-site installation, commissioning, and operator training across all Indian states and overseas export markets.
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